Monday, 28 May 2018

Which Types of Engine are used in Car | How Does a Boxer Engine Works | What is the Miller Cycle Engine

Classification of Engines:

01-Classification of engines - types of engine

  • Engine cycle

    • Otto cycle Engine
    • Diesel cycle Engine
  • Number of Strokes

    • Two stroke
    • Four stroke
  • Fuel used

    • Petrol Engine
    • Diesel Engine
  • Types of Ignition

    • Spark ignition
    • Compression Ignition
  • Number of arrangement of Cylinders

    • Single Cylinder Engines
    • Two Cylinder Engines
      • In-Line Vertical type
      • V-type
      • Opposed type
    • Three cylinder Engines
    • Four Cylinder Engines
      • In-line Vertical type
      • V-Type
      • Opposed type
    • Six and Eight cylinder Engines
    • Radial Engines

Square Engine:

An engine having Stroke equal to Bore. If Stroke / Bore ratio is more than 1, it called “under-square”, while if it is less than 1, it is called “over-square”.

01-square engine-under square engine - oversquare engine

Boxer Engine:

Horizontally opposed engine, where opposing pistons are attached to different crank pins

01-boxer engine

Wankel Engine:

Engine working on Otto cycle, but the piston having rotary motion. Notable cars which used are Mazda RX-7 and Mazda R-8. Advantages are compact, simpler construction due to far less number of working parts compared to conventional engines, very smooth running, balancing is easier, higher volumetric efficiency, lesser wear of the rotor and better reliability due to lessor speeds of the rotor, low NOx emissions and lower octane fuel can be used. Disadvantages are less torque produced at lower speeds, lower thermal efficiency resulting in higher fuel consumption and higher production cost due to smaller quantity.

01-wankel engine


01-wankel engine cycleAtkinson cycle Engine:

Engine developed by James Atkinson, working on modified Otto cycle, called Atkinson cycle, wherein the compression stroke is shorter than the expansion stroke. Used in “Toyota Prius”.

01-atkinson gas cycles

Miller cycle Engine:

Atkinson cycle engine with a supercharger. An example is the “Mazda Eunos 800 M” Engine

01-miller cycle engine - atkinson cycle engine

HCCI Engine:

An IC engine in which well mixed fuel and air mixture is compressed to the point of auto-ignition. It has the characteristics of both S.I as well as C.I. engines. Advantages are, higher efficiency and lower emissions compared to conventional engines. Disadvantages are high peak pressures and heat release rates, difficulty to control and higher pre-catalyst emissions of HC and CO, due to which it has not been used so far in any production vehicle.

01-Petrol engines vs Diesel engines vs HCCI Engines

Electric Vehicle:

Advantages are quick acceleration, noise free operation, no emission, high reliability, easy maintenance, regenerative braking, no loss of power in idling and easy to drive. Disadvantage are limited range, low top speed, limited life of batteries, and substantial cost of replacement of batteries.

01-electric car engine

Hybrid Systems:

Main components are Heat engine, Fuel tank, Electric Motor, Generator, Batteries and Transmission systems. Types of systems are Series type, Parallel type and Series-Parallel types. Recent examples are Honda "Insight” and Toyota “Prius”. Battery for these should be able to provide high power in short pulses from 1 – 1.5 KWh. I.e. should be able to provide many shallow charging cycles.

01-Hybrid Electric Vehicle Engine - HEV

Plug-In Hybrid (PHEV):

A hybrid vehicle with batteries which can be recharged from ordinary household electric plug. At present, PHEVs are not yet in production. Operating modes of PHEV are Charge-depleting mode, Charge-sustaining mode, Blended mode and Mixed mode. These need a large battery to provide energy in charge-depleting mode for a defined distance, say 10 KWh for 64 kms or 5 KWh for 16 kms range.

Sedan_Plugin Hybrid_Chasis

Fuel Cell:

A power source for the future automobiles. Fuel cells produce electricity through chemical reaction with no harmful exhaust emissions. Recent examples are GMs “Hy-Wire” and “Sequel” and Honda’s “FCX”.

Sedan_GasV6


Sunday, 27 May 2018

Effect of Engine Size, Flywheel Size and Firing order of Car Engines | Which Engine Size is Best | Does Engine Size Effect Performance


Firing order:

In 4 – cylinder Engines:1-3-4-2 or 1-4-3-2

01- Engines firing order - Which is better Diesel and Petrol Engines


01- Inline-4-Cylinder-Engine-firing-Order

In 6 Cylinder Engines: 1-5-3-6-2-4

01-Inline_6_Cylinder_with_firing_order_1-5-3-6-2-4


In 8 Cylinder Engines: 1-5-4-2-6-3-7-8

01-Inline 8 cylinder engine animation

In V-8 Engines : 1-8-4-3-6-5-7-2

01-v8 engine animation

Effect of Engine Size:

01-Effect of Engine Size - Doubling the piston diameter

  • Doubling cylinder diameter would increase the power to four times
  • Doubling the stroke length would double the power
  • Doubling stroke length would double the piston speed. If piston speed should not change, crankshaft speed would need to be halved when stroke length id doubled
  • Doubling both the cylinder diameter and stroke length would increase torque to eight times

Effect of Flywheel Size:

01-Effect of Flywheel size in an automobile engine

  • Size of the flywheel determines the energy absorbed during the power stroke and released during other three strokes. Thus it would determine the amount of speed fluctuation during a cycle
  • A larger flywheel would have higher inertia, which would mean sluggish response; in other words, the acceleration or deceleration of engine would be slow

Use of Multi-cylinder Engine:

01-effect of engine size - increase the torque of the engine

  • In a multi-cylinder with staggered power stroke, ratio of maximum to mean torques is greatly reduced, reducing the size of the flywheel required, leading to higher response which makes it suitable for automotive application

Comparison between Petrol and Diesel Engines | Which one is better Petrol or Diesel Engine

Comparison of Petrol and Diesel Engines:

01-Petrol engines vs Diesel engines vs HCCI Engines

  • In Petrol engine, a mixture of air and petrol is drawn into the cylinder and compressed, whereas in diesel engine, air alone is compressed
  • Compression ratio in Petrol Engines (9 – 11) is quite less as compared to Compression ratio in Diesel Engines (15 – 24) which results in higher thermal efficiency and consequently about 30 to 40 percent saving in Fuel consumption in case of Diesel Engines
  • Diesel is cheaper and less volatile than Petrol, which means lesser running cost and reduced risk of fire
  • Because of relatively lesser speeds and also robust construction in case of Diesel engines, wear and tear is reduced
  • Higher combustion efficiency of Diesel engines means less Carbon Monoxide and Hydrocarbons, but NOx and particulate matter has been a problem in their case. The same, however, has been almost remedied with the help of latest techniques. Co2 emission is also less in Diesel Engines.
  • High and more stable torque over a wide speed range in case of Diesel engines. In modern common rail direct injection Diesel engines, more torque is available even at low engines speeds, than the comparable Petrol Engines
  • Only disadvantage of modern Diesel engines is the higher initial cost. Use of CRDI technique has also reduced the noise in Diesel engines, which used to be a big handicap for their automotive applications. Even governor, which used to be a necessity in Diesel engines, in no longer required due to electronic control
  • Starting aids like heater plugs are required in Diesel Engines

01-Which is better Diesel engine or Petrol engines

Firing Order:

In 4 – Cylinder Engines: 1-3-4-2  or 1-4-3-2

In 6 – Cylinder Engines: 1-5-3-6-2-4

In V- 8 Engines: 1-8-4-3-6-5-7-2

01- Engines firing order - Which is better Diesel and Petrol Engines

01- Inline-4-Cylinder-Engine-firing-Order

01-Inline_6_Cylinder_with_firing_order_1-5-3-6-2-4

01-Inline 8 cylinder engine animation

01-v8 engine animation

IC Engine Terminology | Basic Definition Used In Engine Terminology | Car Engine Terminology

Basic Engine Terminology:

01-IC Engine Basic Terminology - Parts of an IC Engine

Top Dead Centre (TDC):

Refers to the position of the crank shaft when the piston is in its top most position

Bottom Dead Centre (BDC):

Refers to the position of the crankshaft when the piston is in its lowest position

01-Basic Engine Terminology - Car Engine Perormance Terminology

Bore:

Diameter of the engine cylinder

Stroke:

Distance travelled by the piston in moving from TDC to BDC

01-Engine Terminology - TDC - BDC - Swept Volume - Clearance Volume

Clearance Volume:

Volume of cylinder (including combustion chamber) above the piston when it is in the TDC position

Piston Displacement:

Volume swept by the piston in moving from TDC to BDC. It’s also called as swept volume

01-compression ratio - Clearance volume - Displacement volume

Engine capacity:

Total piston displacement of all the engine cylinders

Compression ratio:

Ratio of the volume above the piston at BDC to the volume above the piston at TDC. About 9 – 11 in Petrol Engines and 15 – 24 in Diesel Engines

Mean Effective Pressure:

Average effective pressure throughout the whole power stroke

Power:

Work done in a given period of time

Indicated Power (IP):

Power developed within the engine cylinders; calculated from area of the engine indicator diagram. Unit – Kilowatts (KW)

Brake Power (BP):

Actual power delivered at the crankshaft; obtained by deducting various power losses in the engine from the IP; measure with a Dynamometer. This is what keeps the vehicle running at any speed once you have accelerated.

01-Brake power - Engine Power - Indicated power

Engine Torque:

Force of rotation acting the crankshaft axis at any given instant of time. It provides the vehicle acceleration and is directly proportional to engine power.




Tags: Basic Engine Terminology; IC Engine Terminology, Car Engine Terminology; Basic Definition used in Engine Terminology; Indicated Power; Brake Power; Compression ratio; Swept Volume; Engine Capacity; Stroke; Bore

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BlogMech A Complete online guide for Mechanical Engineers

BlogMech A Complete online guide for Mechanical Engineers