Friday, 1 June 2018

What are the Main Parts of an Engine | What is the Function of the Piston in an Engine | What does the Camshaft do

Main Engine Parts:

01-Automobile engine parts

  • Cylinder Block and Crank case
  • Cylinder Head
  • Sump or Oil Pan
  • Manifolds – Inlet and Exhaust
  • Gaskets
  • Cylinders and Liners (Dry and Wet)
  • Pistons
  • Piston Rings
  • Connecting Rods
  • Piston pins
  • Crankshaft
  • Main Bearings
  • Valves and Valve – actuating mechanisms
  • Catalytic converter, Muffler and Tail pipe

Functions of Piston:

01-Engine Piston Cross view

01-piston nomenclatures - piston parts of the engines

  • To transmit the force of explosion to the crankshaft
  • To form a seal so that high pressure gases in the combustion chamber do not leak into the crankcase
  • To serve as a guide and a bearing for small end of the connecting rod.

Piston Requirements:

  • Should be silent in operation both during warming up and the normal running
  • Design should be such that the seizure does not occur
  • Should offer sufficient resistance to corrosion
  • Shortest possible length
  • Light in weight
  • High thermal conductivity
  • Long life

Methods to avoid Piston Slap:

01-piston slap - piston failures

  • Use of Horizontal / Inclined slots
  • Use of vertical or T-Slots
  • Taper pistons
  • Oval pistons
  • Use of Special alloys
  • Wire-wound pistons
  • Autothermic pistons
  • Bi-metal pistons
  • Offset piston

horizontal piston

oval piston

wire wound piston

autothermic piston

bimetal piston

01-offset pin hole

Special Pistons:

  • Pistons with inserted ring carrier
  • Cast steel pistons
  • Anodized pistons
  • Tinned Pistons
  • Oil-Cooled pistons
  • Two-piece Pistons
  • Composite insulated (heat shielded) pistons
  • Squeeze cast pistons
  • Aeconoguide pistons

Types of Piston Failure:

  • Piston scuffing
  • Burnt piston
  • Damage to ring land
  • Damaged piston boss and circlip groove

01-burnt piston - piston scuffing

01-piston failure due to circlip damage

01-piston pin damage

Functions of Piston rings:

  • To form a seal for the high pressure gases from the combustion chamber against leak into the crankcase
  • To provide easy passage for heat flow from the piston crown to the cylinder walls
  • To maintain sufficient lubricating oil on cylinder walls throughout the entire length of piston travel

01-piston rings explained

Types of Rings:

  • Compression Rings
    • Plain
    • Taper face
    • Torsional wrist
    • Scraper type torsional twist
    • Taper face torsional twist
    • Keystone type
  • Oil control Rings:
    • Bevelled
    • Stepped Scraper
    • Slotted scraper
    • Delayed action scraper
    • Double action scraper
    • Composite rail scraper

Cause of Ring Failure:

  • Rapid Wear
  • Scuffing
  • Ring Breakage

Connecting Rod:

It’s function is to convert the reciprocating motion of the piston into rotary motion of the crankshaft

01-connecting rod and piston assembly

Piston Pin:

It connects the piston and the connecting rod. It also called as “Gudgeon pin”.

01-piston pin - gudgeon pin

Crankshaft:

It is the engine component from which power is taken

01-crankshaft

Crankshaft assembly:

Includes the crankshaft and Bearings, flywheel, vibration damper, sprocket or gear to drive camshaft and oil seals at front and rear

Main parts of Crankshaft:

  • Main Journals
  • Crank Pins
  • Crank Webs
  • Counter Weights
  • Oil Holes

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BlogMech A Complete online guide for Mechanical Engineers

BlogMech A Complete online guide for Mechanical Engineers