Main Engine Parts:
- Cylinder Block and Crank case
- Cylinder Head
- Sump or Oil Pan
- Manifolds – Inlet and Exhaust
- Gaskets
- Cylinders and Liners (Dry and Wet)
- Pistons
- Piston Rings
- Connecting Rods
- Piston pins
- Crankshaft
- Main Bearings
- Valves and Valve – actuating mechanisms
- Catalytic converter, Muffler and Tail pipe
Functions of Piston:
- To transmit the force of explosion to the crankshaft
- To form a seal so that high pressure gases in the combustion chamber do not leak into the crankcase
- To serve as a guide and a bearing for small end of the connecting rod.
Piston Requirements:
- Should be silent in operation both during warming up and the normal running
- Design should be such that the seizure does not occur
- Should offer sufficient resistance to corrosion
- Shortest possible length
- Light in weight
- High thermal conductivity
- Long life
Methods to avoid Piston Slap:
- Use of Horizontal / Inclined slots
- Use of vertical or T-Slots
- Taper pistons
- Oval pistons
- Use of Special alloys
- Wire-wound pistons
- Autothermic pistons
- Bi-metal pistons
- Offset piston
Special Pistons:
- Pistons with inserted ring carrier
- Cast steel pistons
- Anodized pistons
- Tinned Pistons
- Oil-Cooled pistons
- Two-piece Pistons
- Composite insulated (heat shielded) pistons
- Squeeze cast pistons
- Aeconoguide pistons
Types of Piston Failure:
- Piston scuffing
- Burnt piston
- Damage to ring land
- Damaged piston boss and circlip groove
Functions of Piston rings:
- To form a seal for the high pressure gases from the combustion chamber against leak into the crankcase
- To provide easy passage for heat flow from the piston crown to the cylinder walls
- To maintain sufficient lubricating oil on cylinder walls throughout the entire length of piston travel
Types of Rings:
- Compression Rings
- Plain
- Taper face
- Torsional wrist
- Scraper type torsional twist
- Taper face torsional twist
- Keystone type
- Oil control Rings:
- Bevelled
- Stepped Scraper
- Slotted scraper
- Delayed action scraper
- Double action scraper
- Composite rail scraper
Cause of Ring Failure:
- Rapid Wear
- Scuffing
- Ring Breakage
Connecting Rod:
It’s function is to convert the reciprocating motion of the piston into rotary motion of the crankshaft
Piston Pin:
It connects the piston and the connecting rod. It also called as “Gudgeon pin”.
Crankshaft:
It is the engine component from which power is taken
Crankshaft assembly:
Includes the crankshaft and Bearings, flywheel, vibration damper, sprocket or gear to drive camshaft and oil seals at front and rear
Main parts of Crankshaft:
- Main Journals
- Crank Pins
- Crank Webs
- Counter Weights
- Oil Holes
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